Advance Manufacturing Lab(AML)/CNC Lab
Prof. Dr. Uday Anna Dabade
Mr. Sanjay S. Kalel
103 Sq. M.
Major Equipment’s with Details (Specifications)
1. Integrated Multi-function CNC Machine for Micro Turning, Micro Milling, Micro Drilling, micro- EDM, Wire EDM.
Max travel: X=135mm,Y=65mm, Z=65mm ;
Work Table: X=260mm,Y=110mm, Z=100mm ;
Position Accuracy: 5µm ;
Repeatability: 2µm ;
2. S50 CNC EDM Machine
Programmable axes ( X,Y,Z )
Information / Data Display on Monitor.
3 Axes (actual and commanded) position display with 0.001 mm accuracy.
External Machine Control Unit (MCU)
G, M code help available.
Programmable Auto Flushing to enhance machining stability
Auto edge find & centre find operations (internal & external).
Serial data transfer of Technology and Programs through Serial Mode.
3. Micro Vickers Hardness Tester
Operation method :Standalone
Type and minimum number of indenters:1(Vickers Indenter);
Minimum number of object lenses:2;
Standard object lenses:40x;
Electric Turret function;
Test Force: Minimum nine level of forces;
Test force Accuracy:-Test force 9.807mN to 1.951 N range +,-1.5%max.
Test force 1.961 N to 19.61 N range+,-1%max.;
Test Force Duration Time: 0 to 999sec.;
Effective Measurement Range: 250µmx250µm (with 40 x objective lens.);
Indentation Measurement Resolution: 0.01 µm (with 40 x objective lens.);
XY Stage: Manual type Area :100mmx100mm; Stroke:+,- 12.5mm, Sample: max height of100mm, Z axis stroke:60mm;
Data Processing function: Measurement modes
1) Vickers hardness HV,
2) Knoop hardness HK,
3) Brinell hardness HB,
4) Direct length reading L (µm).
4. CNC Lathe Machine
Swing over bed 350-500mm
Max. turning length 250-400mm
Standard turning Diameter 100-200mm
Max. Turning diameter 200-300mm.
X-Axis travel(cross) 100-150 mm
Z-Axis travel (longitudinal) 250-400mm
Rapid feed rate (X and Z axis) 18-24 m/min
Spindle Speed range: 50-400rpm
Full power range 600-3000rpm
Spindle bore 50-70mm
Max. bar capacity 40-50mm
Repeatability +,- 0.005
Power Chuck 150-200 mm dia.
Power/ Hydraulic Turret 6-8 stations
Tailstock: Programmable Quill
Voltage Stabilizer 15-20 KVA
5. Automatic Guided Vehicle (AGV)
Load Carrying Capacity 50 kgs max
Max. travel speed 20m/min
Min turning radius 1000mm
Control : Microcontroller
Sensor and Guidance : track cable and magnetic pick up
Drive : DC
Intermediate Station : 2
6. Induction Heating System along with cooling tower and reputed make pump
High frequency induction heating system to heat work surface (up to 2mm depth) mounted on CNC lathe machine chuck. Work piece material and size: Al/Si Cp metal matrix composites, Inconel of 20 to 30 mm dia. Temp. Range 60 to 450 şc, heating Length 100 mm.
Z-Cast Simulation Software
Vickers Hardness Tester Software
Consultancy Area and Trainings
Projects and dissertation of B.E. /B,Tech, M.E. /M.Tech and Ph.D Students.
Turning and EDM Machining.
In 1947, WCE was founded in Sangli with just over 60 students. Today, it has more than 4,000 students taking various courses in Engineering and Technology. We create opportunities not just for young minds to learn, but also for them to experience the fulfillment that comes from sharing this learning with others. At WCE, we are always focused on delivering education that will help create the leaders of tomorrowâ€™s world â€“ our students will not just be successful in their individual capacities, but will in turn, contribute to and nurture the world they live in.
Chairman, Administrative Council.