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Advance Manufacturing Lab

Lab Name

Advance Manufacturing Lab(AML)/CNC Lab

Lab Incharge

Prof. Dr. Uday Anna Dabade

Supporting Staff

Mr. Sanjay S. Kalel

Area

103 Sq. M.

Total Investment

Rs. 1,23,00,000/

Major Equipment’s with Details (Specifications)

1.      Integrated Multi-function CNC Machine for Micro Turning, Micro Milling, Micro Drilling, micro- EDM, Wire EDM.

Details (Specifications):

             Max travel: X=135mm,Y=65mm, Z=65mm ;

            Work Table: X=260mm,Y=110mm, Z=100mm   ;

            Position Accuracy: 5µm  ;

             Repeatability: 2µm ;

2.      S50 CNC EDM Machine

Details (Specifications):

                         Programmable axes ( X,Y,Z )

                         Information / Data Display on Monitor.

                        3 Axes (actual and commanded) position display with 0.001 mm accuracy.

                         External Machine Control Unit (MCU)

                        G, M code help available.

                        Programmable Auto Flushing to enhance machining stability

                       Auto edge find & centre find operations (internal & external).

                      Serial data transfer of Technology and Programs through Serial Mode.

3.      Micro Vickers Hardness Tester

Details (Specifications):

                     Operation method :Standalone

                     Type and minimum number of indenters:1(Vickers Indenter);

                     Minimum number of object lenses:2;

                     Standard object lenses:40x;

                     Electric Turret function;

                    Test Force: Minimum nine level of forces;

                    Test force Accuracy:-Test force 9.807mN to 1.951 N range +,-1.5%max.

                   Test force 1.961 N to 19.61 N range+,-1%max.;

                   Test Force Duration Time: 0 to 999sec.;

                    Eye piece:10x;

                   Effective Measurement Range: 250µmx250µm (with 40 x objective lens.);

                   Indentation Measurement Resolution: 0.01 µm (with 40 x objective lens.);

                   XY Stage: Manual type Area :100mmx100mm; Stroke:+,- 12.5mm, Sample: max height           of100mm, Z axis stroke:60mm;

                   Data Processing function: Measurement modes

             1) Vickers hardness HV,

             2) Knoop hardness HK,

            3) Brinell hardness HB,

            4) Direct length reading L (µm).

4.     CNC Lathe Machine

Details (Specifications):

         Capacity:

Swing over bed 350-500mm

Max. turning length 250-400mm

Standard turning Diameter 100-200mm

Max. Turning diameter 200-300mm.

         Slides:

           X-Axis travel(cross) 100-150 mm

           Z-Axis travel (longitudinal) 250-400mm

Rapid feed rate (X and Z axis) 18-24 m/min

         Main Spindle:

Spindle Speed range: 50-400rpm

Full power range 600-3000rpm

Spindle bore 50-70mm

Max. bar capacity 40-50mm

         Accuracy:

Positioning 0.015mm

Repeatability +,- 0.005

Power Chuck 150-200 mm dia.

Power/ Hydraulic Turret 6-8 stations

Tailstock: Programmable Quill

Voltage Stabilizer 15-20 KVA

5.      Automatic Guided Vehicle (AGV)

Details (Specifications):

         Load Carrying Capacity 50 kgs max

         Max. travel speed 20m/min

         Min turning radius 1000mm

         Control : Microcontroller

         Sensor and Guidance : track cable and magnetic pick up

         Drive : DC

         Intermediate Station : 2

6.      Induction Heating System along with cooling tower and reputed make pump

Details (Specifications):

High frequency induction heating system to heat work surface (up to 2mm depth) mounted on CNC lathe machine chuck. Work piece material and size: Al/Si Cp metal matrix composites, Inconel of 20 to 30 mm dia. Temp. Range 60 to 450 şc, heating Length 100 mm.

Licensed Softwares

(if any)

      Z-Cast Simulation Software

         AFDEX Simulation Software

         Vickers Hardness Tester Software

Consultancy Area and Trainings

          Projects and dissertation of B.E. /B,Tech, M.E. /M.Tech and Ph.D Students.

       Turning and EDM Machining.

In 1947, WCE was founded in Sangli with just over 60 students. Today, it has more than 4,000 students taking various courses in Engineering and Technology. We create opportunities not just for young minds to learn, but also for them to experience the fulfillment that comes from sharing this learning with others. At WCE, we are always focused on delivering education that will help create the leaders of tomorrow’s world – our students will not just be successful in their individual capacities, but will in turn, contribute to and nurture the world they live in.

Ajit Gulabchand
Chairman, Administrative Council.




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